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Syrma Technology’s State-of-the-Art Production Facility

Syrma Technology is a major electronic system design and manufacturing (ESDM) service provider making printed circuit board assemblies (PCBAs), box builds, radio frequency identification (RFID) tags, magnetic products (chokes, inductors, transformers), and memory products.

On September 6, 2018 Syrma Technology announced a milestone expansion with the opening of its 5th state-of-the-art production facility in Bawal, located within India’s Delhi-Mumbai Industrial corridor. This new commitment of over $10 million over next three years is designed to fortify Syrma’s market position among high-growth domestic electronics market within India, including aerospace, automotive, defense, industrial, and medical verticals.

This new facility in the HSIIDC Industrial Area will focus primarily on serving OEM customers within India and its domestic electronics market, where consumer demand currently outpaces the rest of the Nation. India’s electronics market is projected to grow beyond $230 billion by 2020 with a vision to grow to $400 billion by 2025.

Syrma’s newest facility significantly expands the company’s dynamic electronics capacities while creating more jobs. Syrma currently employs a total workforce of over 2,700 engineers and manufacturing personnel across its five locations. Here are some of the key highlights of the plant in Bawal:

World-class facility for domestic operations

  • 75 minute drive from IGI airport, Delhi
  • Located in the Domestic Tariff Area (DTA) of Bawal, Rewari district of Haryana
  • Situated at HSIIDC industrial area, on the Delhi-Mumbai industrial corridor
  • Dedicated state-of-the-art manufacturing facility for India’s electronics market
  • 26,000 sq. ft. facility that enables capacity expansion to 5X of the current production output
  • SMT manufacturing in a Class 10K SMT cleanroom and TH assembly at Class 100K cleanroom
  • Site began operation in June 2018

SMT assembly in Class 10K cleanroom

  • Automatic PCBA loader and unloader
  • Screen printer inspection (SPI) machine – Koh Young
  • High-speed Fuji SMT line
  • Total placement capacity of 200,000 CPH
  • Component ranges from 01005 to BGA and uBGA, CSP up to 55mm square
  • ±30 micron placement accuracy with 3-Sigma capability
  • Board size: 534 x 610 mm
  • Board types: rigid, flex, ceramics substrate
  • Reflow oven: JT RS-800II-N with N2 compatibility
  • Online AOI: Koh young
  • Syrma traceability and control (STAC) for traceability systems

TH assembly in Class 100K cleanroom

  • Automated TH components assembly line
  • Manual insertion line
  • Axial and radial machines with placement capacity of 12,000 CPH each
  • Wave soldering machine: WS 450(JT) with isolated board fluxing unit
  • PCBA auto router (Aurotek)
  • Automatic conformal coating machine (Nordson) backend process in class 100K cleanroom
  • Dedicated product assembly lines
  • Sub-system and full s
  • Firmware and software loading
  • Final configuration, product validation and testing
  • Packing in commercial or custom packing for specific customer requirements

Equipment Infrastructure

  • In-circuit tester (ICT): TR5001
  • 3D X-ray: XYLON Cheetah
  • Customized automated test equipment
  • Video measuring machine (VMM)
  • Extensive debugging and failure analysis capability for complex products

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Syrma TechnologySyrma Technology’s State-of-the-Art Production Facility

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